Jar & Bottle Capping Machines

Jar & Bottle Capper GG100

The GG100 jar & bottle capper machine is suitable to close jars and bottles with metal caps.

The machine can handle the following types of caps: Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, Press-On.

  • lower base-plate in stainless steel with adjustable feet to the floor;
  • stainless steel collection tank, under the working area
  • upper head in anticorodal aluminium with oxidation treatment at 35 Micron
  • stainless steel telescopic columns with adjustable height by handwheel
  • cap descent unit with caps pre-heating by steam
  • cap slip-off unit (the cap is picked up directly by the mouth of the container while passing by and then pre-screwed)
  • stainless steel steam distribution unit with on-off valve, pressure controller, pressure gauge and steam trap
  • screwing unit driven by a gear motor with frequency drive, with screwing and/or pressure belts
  • lubrication unit for the belts
  • brackets unit for container pick-up and centring, consisting of two independent groups of rollers for belts sliding; height and width adjustments
  • 3000mm-long stainless steel belt conveyor featuring 114 mm stainless steel chain with lubrication tank, sliding on pads made of anti-wearing material suitable for high temperatures, motorisation by gear motor with frequency drive
  • stainless steel electric control panel with low voltage controls and PLC
  • Machine complies with CE standards
Caps : Size Range of Caps – diameter from 27 to 110 mm / height from 5 to 19 mm

Containers : Size Range of Containers – diameter from 30 to 160 mm / height from 50 to 260 mm

Output : Maximum Output – 12000 containers/hour (with regular twist-off caps at 38 mm)

  • capping operation executed in a saturated steam chamber, to create vacuum inside the container
  • constant vacuum value
  • easy adjustment to container sizes and quick format change-over
  • constant screwing strength in any conditions of use
  • high resistance to corrosion
  • easy cleaning and maintenance
    Motorization : 1,5 kW

    Steam consumption : 70 kg/h at 3 bar

    Water consumption : 12 l/h at 2 bar 5 – 15 French degrees

    Air consumption : 5 Nl/1” at 6 bar

    Overall dimensions : 3000 x 1000 x h 2400 mm

    Weight : 520 kg (without feeder)

  • upper head in satin-polished stainless steel
  • kit for jars lower than 50 mm
  • steam super-heater kit (for products like mayonnaise and cheese)
  • extension of the conveyor at inlet or outlet
  • automatic ejection of non-capped containers (the ejected containers are collected on a special table)
  • lateral discharge platform, equipped with safety microswitch, to accumulate the exceeding jars

 

Jar & Bottle Capper GG250

The GG250 jar & bottle capper machine is suitable to close jars and bottles with metal caps. The machine can handle the following types of caps: Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, Press-On

  • lower base-plate in stainless steel with adjustable feet to the floor;
  • stainless steel collection tank, under the working area
  • upper head in anticorodal aluminium with oxidation treatment at 35 Micron
  • stainless steel telescopic columns with adjustable height by handwheel
  • cap descent unit with caps pre-heating by steam
  • cap slip-off unit – the cap is picked up directly by the mouth of the container while passing by and then pre-screwed
  • steam distribution unit made of stainless steel
  • steam exhauster with flow adjustment valves
  • screwing unit motorised by gear motor controlled by frequency converter with screwing and/or pressure belts
  • belt lubrication unit
  • brackets unit for container tightening and centring
  • 4000mm-long conveyor belt made of stainless steel. Direct transfer at infeed and outfeed with contact between the chains. Motorised by gear motor controlled by frequency converter
  • over accumulation photocell at outfeed
  • doors closing with safety microswitches
  • stainless steel electric control panel with low voltage controls and PLC
  • Machine complies with CE standards
Caps : Size Range of Caps: diameter from 27 to 110 mm / height from 5 to 19 mm

Containers : Size Range of Containers – diameter from 30 to 160 mm / height from 50 to 260 mm

Output : Maximum Output – 30,000 containers/hour (with regular twist-off caps at 38 mm)

  • capping operation executed in a saturated steam chamber, to create vacuum inside the container
  • constant vacuum value
  • easy format change-over adjustments, no use of special change parts, even with the machine in operation
  • constant screwing strength in any working conditions
  • quick format change-over operations
  • high resistance to corrosion
  • easy cleaning and maintenance
    Motorization : 3,25 kW

    Steam consumption : 100 kg/h at 3 bar

    Water consumption : 20 l/h at 2 bar 5 – 15 French degrees

    Air consumption : 5 Nl/1” at machine start – pressure 8–10 bar

    Overall dimensions : 4000 x 1000 x h 2400 mm

    Weight : 700 kg (without feeder)

  • upper head in satin-polished stainless steel
  • kit for jars lower than 50 mm
  • steam super-heater kit (for products like mayonnaise and cheese)
  • extension of the conveyor at inlet or outlet
  • automatic ejection of non-capped containers (the ejected containers are collected on a special table)
  • centralised bracket units adjustment by hand wheel

Jar & Bottle Capper GG400

The GG400 jar & bottle capper machine is suitable to close jars and bottles with metal caps.

The machine can handle the following types of caps: Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, Press-On.

  • lower base-plate in stainless steel with adjustable supporting feet to the floor
  • stainless steel collecting tank under the working area
  • upper head in anticorodal aluminium, with 35 micron oxidation treatment
  • stainless steel telescopic columns with height adjustment by hand wheel
  • cap descent unit with pre-heating by steam
  • cap slip-off unit: cap collected directly from the passing-by container mouth and pre-screwed
  • steam distribution unit made of stainless steel
  • steam exhauster with flow adjustment valves
  • screwing unit motorised by gear motor controlled by frequency converter with screwing and/or pressure belts
  • belt lubrication unit
  • brackets unit for container tightening and centring
  • 5000mm-long conveyor belt made of stainless steel. Direct transfer at infeed and outfeed with contact between the chains. Motorised by gear motor controlled by frequency converter
  • over accumulation photocell at outfeed
  • doors closing with safety micro-switches
  • stainless steel electric control cabinet with low tension controls and PLC
  • counter of total pieces produced and total hours worked
  • solenoid valve for steam interception
  • motorised head height adjustment to handle containers with different heights
  • centring device for the perfect centring of containers at infeed at high speed
  • machine stop in case of cap absence on the container programmable from 1 to 10, with acoustic alarm
  • Machine complies with CE standards
Caps : Size Range of Caps – diameter from 27 to 89 mm / height from 5 to 18 mm

Containers : Size Range of Containers – diameter from 30 to 120 mm / height from 50 to 250 mm

Output : Maximum Output – 48,000 containers/hour (with regular twist-off caps at 38 mm)

  • capping operation executed in a saturated steam chamber with high vacuum in the container
  • constant vacuum value
  • easy format change-over adjustments, no use of special change parts, even with the machine in operation
  • constant screwing strength in any working conditions
  • quick format change-over operations
  • high resistance to corrosion
  • easy cleaning and maintenance
    Motorization : 3,7 kW

    Steam consumption : 115 kg/h at 3 bar

    Water consumption : 30 l/h at 2 bar 5 – 15 French degrees

    Air consumption : 5 Nl/1” at 8-10 bar

    Overall dimensions : 5000 x 1300 x h 2350 mm

    Weight : 900 kg (without feeder)

  • upper head in satin-polished stainless steel
  • kit for jars lower than 50 mm
  • steam super-heater kit (for products like mayonnaise and cheese)
  • extension of the conveyor at inlet or outlet
  • automatic ejection of non-capped containers (the ejected containers are collected on a special table)
  • lateral discharge platform, equipped with safety microswitch, to accumulate the exceeding jars

 

CAP FEEDER MACHINES

Vacuum Detector GG670

An electronic system to detect vacuum presence or absence on the capped jars and bottles. The measuring system detects without contact between sensor and cap.

Suitable to detect the vacuum presence and/or the lack of cap on jars, bottles and cans filled with food products closed with Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, Press-On caps.

The detector can handle:
Caps: ranging from min. Ø 32 mm (smaller diameters and aluminium caps: to be checked by our Technical Dept)
Containers: Ø 28 – 200 mm H 30 – 300 mm Output 48.000 containers/hour – Max. conveyor speed 50 m/min (higher speeds: to be checked by our Technical Dept.)

  • Stainless steel structure for fixing the sensors and adjusting the positions
  • Ejection pneumatic device (at very high speed)
  • Air adjusting group
  • Stainless steel platform for accumulating ejected containers
  • Electric panel body in stainless steel, programming keyboard, monitor, emergency pushbutton keyboard, luminous and acoustic signalling devices, Terminal Board and Logics.
  • The unit can be entirely programmed by the keyboard, by a very practical self-learning function
  • For any kind of production you can memorize the reference program by entering the following values in the parameters: minimum acceptable vacuum value, tolerated planarity, dimensions of cap and container
  • The detection algorithm ensures a proper detector operation, without being affected by the variation in the cap edge profile or by the distance between caps (which can form an uninterrupted row)
  • The system is equipped with a visual/acoustic alarm, programmable according to the control specification required: achieving the set number of ejected pieces and/or ejection type
  • It is also possible to control the stop of the capping machine (or another upstream / downstream equipment) depending on programmable error causes (i.e. total consecutive and/or percentage number of ejected pieces,)
  • The Detector can be used on lines at modulated speeds (with encoder).
Tension : 230 Vac – 50/60 Hz

Installed Power : 0,5 kW (Logic Unit Max. Absorption 18 VA)

Compressed air : 4-6 Bar • Air consumption : 0,26 Nl/h at 6 bar

Overall dimensions : 1300 x 700 x H 800 mm

Weight : 50 Kg

Cap Feeder GG700

Magnetic cap feeder for max output 6,000 caps/hour (with cap type RTO at 38mm)

Cap Feeder GG850

Cap feeder with hopper placed on the floor beside the capping machine for max. output 15,000 caps/hour (with cap type RTO at 38mm)

Cap Feeder GG900

Cap feeder positioned on the floor, separate from the machine, with significant noise reduction.
Max. ouput 42,000 caps/hour (with at 38mm RTO caps).

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If you require advice or quotes on a Jar or Bottle Capping Machine – Typhoon can assist

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