lower base-plate in stainless steel with adjustable feet to the floor;
stainless steel collection tank, under the working area
upper head in anticorodal aluminium with oxidation treatment at 35 Micron
stainless steel telescopic columns with adjustable height by handwheel
cap descent unit with caps pre-heating by steam
cap slip-off unit (the cap is picked up directly by the mouth of the container while passing by and then pre-screwed)
stainless steel steam distribution unit with on-off valve, pressure controller, pressure gauge and steam trap
screwing unit driven by a gear motor with frequency drive, with screwing and/or pressure belts
lubrication unit for the belts
brackets unit for container pick-up and centring, consisting of two independent groups of rollers for belts sliding; height and width adjustments
3000mm-long stainless steel belt conveyor featuring 114 mm stainless steel chain with lubrication tank, sliding on pads made of anti-wearing material suitable for high temperatures, motorisation by gear motor with frequency drive
stainless steel electric control panel with low voltage controls and PLC
Machine complies with CE standards
Caps : Size Range of Caps – diameter from 27 to 110 mm / height from 5 to 19 mm
Containers : Size Range of Containers – diameter from 30 to 160 mm / height from 50 to 260 mm
Output : Maximum Output – 12000 containers/hour (with regular twist-off caps at 38 mm)
capping operation executed in a saturated steam chamber, to create vacuum inside the container
constant vacuum value
easy adjustment to container sizes and quick format change-over
constant screwing strength in any conditions of use
high resistance to corrosion
easy cleaning and maintenance
Motorization : 1,5 kW
Steam consumption : 70 kg/h at 3 bar
Water consumption : 12 l/h at 2 bar 5 – 15 French degrees
Air consumption : 5 Nl/1” at 6 bar
Overall dimensions : 3000 x 1000 x h 2400 mm
Weight : 520 kg (without feeder)
upper head in satin-polished stainless steel
kit for jars lower than 50 mm
steam super-heater kit (for products like mayonnaise and cheese)
extension of the conveyor at inlet or outlet
automatic ejection of non-capped containers (the ejected containers are collected on a special table)
lateral discharge platform, equipped with safety microswitch, to accumulate the exceeding jars
Jar & Bottle Capper GG250
The GG250 jar & bottle capper machine is suitable to close jars and bottles with metal caps. The machine can handle the following types of caps: Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, Press-On
lower base-plate in stainless steel with adjustable feet to the floor;
stainless steel collection tank, under the working area
upper head in anticorodal aluminium with oxidation treatment at 35 Micron
stainless steel telescopic columns with adjustable height by handwheel
cap descent unit with caps pre-heating by steam
cap slip-off unit – the cap is picked up directly by the mouth of the container while passing by and then pre-screwed
steam distribution unit made of stainless steel
steam exhauster with flow adjustment valves
screwing unit motorised by gear motor controlled by frequency converter with screwing and/or pressure belts
belt lubrication unit
brackets unit for container tightening and centring
4000mm-long conveyor belt made of stainless steel. Direct transfer at infeed and outfeed with contact between the chains. Motorised by gear motor controlled by frequency converter
over accumulation photocell at outfeed
doors closing with safety microswitches
stainless steel electric control panel with low voltage controls and PLC
Machine complies with CE standards
Caps : Size Range of Caps: diameter from 27 to 110 mm / height from 5 to 19 mm
Containers : Size Range of Containers – diameter from 30 to 160 mm / height from 50 to 260 mm
Output : Maximum Output – 30,000 containers/hour (with regular twist-off caps at 38 mm)
capping operation executed in a saturated steam chamber, to create vacuum inside the container
constant vacuum value
easy format change-over adjustments, no use of special change parts, even with the machine in operation
constant screwing strength in any working conditions
quick format change-over operations
high resistance to corrosion
easy cleaning and maintenance
Motorization : 3,25 kW
Steam consumption : 100 kg/h at 3 bar
Water consumption : 20 l/h at 2 bar 5 – 15 French degrees
Air consumption : 5 Nl/1” at machine start – pressure 8–10 bar
Overall dimensions : 4000 x 1000 x h 2400 mm
Weight : 700 kg (without feeder)
upper head in satin-polished stainless steel
kit for jars lower than 50 mm
steam super-heater kit (for products like mayonnaise and cheese)
extension of the conveyor at inlet or outlet
automatic ejection of non-capped containers (the ejected containers are collected on a special table)
centralised bracket units adjustment by hand wheel
Jar & Bottle Capper GG400
The GG400 jar & bottle capper machine is suitable to close jars and bottles with metal caps.
The machine can handle the following types of caps: Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, Press-On.
lower base-plate in stainless steel with adjustable supporting feet to the floor
stainless steel collecting tank under the working area
upper head in anticorodal aluminium, with 35 micron oxidation treatment
stainless steel telescopic columns with height adjustment by hand wheel
cap descent unit with pre-heating by steam
cap slip-off unit: cap collected directly from the passing-by container mouth and pre-screwed
steam distribution unit made of stainless steel
steam exhauster with flow adjustment valves
screwing unit motorised by gear motor controlled by frequency converter with screwing and/or pressure belts
belt lubrication unit
brackets unit for container tightening and centring
5000mm-long conveyor belt made of stainless steel. Direct transfer at infeed and outfeed with contact between the chains. Motorised by gear motor controlled by frequency converter
over accumulation photocell at outfeed
doors closing with safety micro-switches
stainless steel electric control cabinet with low tension controls and PLC
counter of total pieces produced and total hours worked
solenoid valve for steam interception
motorised head height adjustment to handle containers with different heights
centring device for the perfect centring of containers at infeed at high speed
machine stop in case of cap absence on the container programmable from 1 to 10, with acoustic alarm
Machine complies with CE standards
Caps : Size Range of Caps – diameter from 27 to 89 mm / height from 5 to 18 mm
Containers : Size Range of Containers – diameter from 30 to 120 mm / height from 50 to 250 mm
Output : Maximum Output – 48,000 containers/hour (with regular twist-off caps at 38 mm)
capping operation executed in a saturated steam chamber with high vacuum in the container
constant vacuum value
easy format change-over adjustments, no use of special change parts, even with the machine in operation
constant screwing strength in any working conditions
quick format change-over operations
high resistance to corrosion
easy cleaning and maintenance
Motorization : 3,7 kW
Steam consumption : 115 kg/h at 3 bar
Water consumption : 30 l/h at 2 bar 5 – 15 French degrees
Air consumption : 5 Nl/1” at 8-10 bar
Overall dimensions : 5000 x 1300 x h 2350 mm
Weight : 900 kg (without feeder)
upper head in satin-polished stainless steel
kit for jars lower than 50 mm
steam super-heater kit (for products like mayonnaise and cheese)
extension of the conveyor at inlet or outlet
automatic ejection of non-capped containers (the ejected containers are collected on a special table)
lateral discharge platform, equipped with safety microswitch, to accumulate the exceeding jars
CAP FEEDER MACHINES
Vacuum Detector GG670
An electronic system to detect vacuum presence or absence on the capped jars and bottles. The measuring system detects without contact between sensor and cap.
Suitable to detect the vacuum presence and/or the lack of cap on jars, bottles and cans filled with food products closed with Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, Press-On caps.
The detector can handle: Caps: ranging from min. Ø 32 mm (smaller diameters and aluminium caps: to be checked by our Technical Dept) Containers: Ø 28 – 200 mm H 30 – 300 mm Output 48.000 containers/hour – Max. conveyor speed 50 m/min (higher speeds: to be checked by our Technical Dept.)
Stainless steel structure for fixing the sensors and adjusting the positions
Ejection pneumatic device (at very high speed)
Air adjusting group
Stainless steel platform for accumulating ejected containers
Electric panel body in stainless steel, programming keyboard, monitor, emergency pushbutton keyboard, luminous and acoustic signalling devices, Terminal Board and Logics.
The unit can be entirely programmed by the keyboard, by a very practical self-learning function
For any kind of production you can memorize the reference program by entering the following values in the parameters: minimum acceptable vacuum value, tolerated planarity, dimensions of cap and container
The detection algorithm ensures a proper detector operation, without being affected by the variation in the cap edge profile or by the distance between caps (which can form an uninterrupted row)
The system is equipped with a visual/acoustic alarm, programmable according to the control specification required: achieving the set number of ejected pieces and/or ejection type
It is also possible to control the stop of the capping machine (or another upstream / downstream equipment) depending on programmable error causes (i.e. total consecutive and/or percentage number of ejected pieces,)
The Detector can be used on lines at modulated speeds (with encoder).
Tension : 230 Vac – 50/60 Hz
Installed Power : 0,5 kW (Logic Unit Max. Absorption 18 VA)
Compressed air : 4-6 Bar • Air consumption : 0,26 Nl/h at 6 bar
Overall dimensions : 1300 x 700 x H 800 mm
Weight : 50 Kg
Cap Feeder GG700
Magnetic cap feeder for max output 6,000 caps/hour (with cap type RTO at 38mm)
Cap Feeder GG850
Cap feeder with hopper placed on the floor beside the capping machine for max. output 15,000 caps/hour (with cap type RTO at 38mm)
Cap Feeder GG900
Cap feeder positioned on the floor, separate from the machine, with significant noise reduction.
Max. ouput 42,000 caps/hour (with at 38mm RTO caps).
. If you require advice or quotes on a Jar or Bottle Capping Machine – Typhoon can assist
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